20–200 µL Pipettes

The 20–200 µL pipette, commonly called a P200, is the most frequently used micropipette in molecular biology, chemistry, and clinical laboratories. Its popularity comes from a practical balance: it covers a wide range of everyday volumes while maintaining acceptable accuracy for most routine tasks. PCR setup, buffer preparation, enzyme handling, and reagent transfers often fall squarely within this range.
However, “most used” does not mean “always optimal.” Many pipetting errors occur because users push the P200 beyond its most accurate zones or apply incorrect technique at low or high volumes. This article explains where a P200 performs best, where it struggles, and how to use it correctly-so your results are reliable, not just convenient.


Why 20–200 µL Is Considered the “Universal” Pipette Range

The P200 is often called the universal micropipette because it sits at the center of typical liquid-handling needs:

  • Volume flexibility: It spans tenfold volume variation (20 to 200 µL), covering most routine protocols.
  • Acceptable precision: In its mid-range, accuracy and precision are good enough for quantitative work.
  • Workflow efficiency: Fewer pipette swaps during experiments reduce time and handling errors.

In many labs, a P200 becomes the default tool because it can handle buffers, master mixes, wash solutions, and sample transfers without constantly switching instruments. That said, “default” should never mean “blindly used.”


Which Volumes Work Best on a P200 Pipette?

Target VolumeBest PipetteWhyRisk if Misused
20–30 µLP20Near the lower mechanical limit of P200Under-delivery, high CV
50 µLP200Within lower–mid accuracy zoneMinor loss of precision if technique is poor
100 µLP200Optimal balance of accuracy and controlMinimal if calibrated
150–200 µLP200Designed upper rangeOver-aspiration or dripping at 200 µL

Key rule: Just because a volume is within range does not mean it is ideal. Accuracy improves as you move away from the extremes.


Accuracy Zones of a 20–200 µL Pipette

Optimal Accuracy Range

Most manufacturers specify the best accuracy between ~50 and 150 µL. In this zone:

  • Systematic error is lowest
  • Coefficient of variation (CV) is minimal
  • Technique has less impact on final volume

Lower-Limit Risks (20–30 µL)

At low volumes:

  • Air cushion effects dominate
  • Small plunger inconsistencies create large relative errors
  • Liquid adhesion to the tip wall becomes significant

Result: consistent under-delivery, even with experienced users.

Upper-Limit Risks (180–200 µL)

Near maximum volume:

  • Tips may not fully seal
  • Liquid inertia increases
  • Droplet formation is more likely

This leads to dripping, splashing, or inconsistent dispense.

Manufacturer Specs vs Real Lab Performance

Calibration certificates assume:

  • New tips
  • Ideal technique
  • Controlled temperature

In real labs, variability in users, tips, and liquids means practical accuracy is usually worse than the datasheet suggests-especially at the limits.


P200 vs P20 vs P1000 – When to Switch Pipettes

  • Below ~30 µL: Use a P20. It offers tighter control and lower relative error.
  • 30–200 µL: Use a P200, but favor the mid-range when accuracy matters.
  • Above 200 µL: Use a P1000. Stretching a P200 beyond its range is never acceptable.

Practical Switching Rules

  • If the volume is within the bottom 15% of a pipette’s range, switch down.
  • If it’s within the top 10%, slow down and consider switching up.

Proper Pipetting Technique for 20–200 µL

Forward Pipetting SOP (Step-by-Step)

  1. Set volume and attach a properly fitting tip
  2. Pre-wet the tip (aspirate/dispense 2–3 times)
  3. Press plunger to the first stop
  4. Immerse tip 2–3 mm into liquid
  5. Release plunger smoothly to aspirate
  6. Dispense at ~45° angle against vessel wall
  7. Press to first stop, then second stop to blow out
  8. Withdraw tip while plunger is fully depressed

When Reverse Pipetting Helps

Reverse pipetting is useful for:

  • Viscous liquids
  • Foaming reagents
  • Volumes near 20–30 µL

It improves repeatability by reducing air cushion variability but requires consistent discard volumes.

Technique Essentials

  • Pre-wetting: Reduces evaporation and surface tension effects
  • Immersion depth: Too deep increases pressure; too shallow aspirates air
  • Plunger speed: Fast aspiration causes bubbles; fast dispense causes splashing

Choosing the Right Tips for 20–200 µL Pipettes

Standard vs Low-Retention Tips

  • Standard tips: Fine for aqueous buffers
  • Low-retention tips: Better for enzymes, detergents, glycerol-containing solutions

Tip Fit and Sealing

Poorly fitting tips cause:

  • Air leaks
  • Volume loss
  • Inconsistent results

Always use tips designed for the pipette’s cone geometry.

Filter Tips – When They Matter

Use filter tips when:

  • Handling DNA/RNA
  • Working with volatile solvents
  • Preventing aerosol contamination

They do not improve accuracy, but they protect samples and instruments.


Common Mistakes When Using P200 Pipettes

ProblemCauseFixPrevention
Under-delivery at 20–30 µLUsing P200 at lower limitSwitch to P20Follow range rules
Inconsistent volumesVariable plunger speedSlow, consistent motionUser training
Droplets on tip wallsNo pre-wettingPre-wet tipsSOP enforcement
Poor tip sealingWrong or loose tipsUse correct tipsTip compatibility checks
Using wrong rangeConvenience over accuracySelect correct pipetteVolume decision chart

Typical Lab Applications for 20–200 µL Pipettes

PCR and qPCR Workflows

  • Master mix distribution (50–100 µL)
  • Template or reagent addition (>30 µL preferred)

Avoid using a P200 for ≤20 µL reaction components when quantitation matters.

Buffer and Reagent Dispensing

Ideal for:

  • Wash buffers
  • Media supplements
  • Enzyme dilutions

Serial Dilutions – What to Avoid

  • Avoid dilution steps at the very bottom of the range
  • Errors compound quickly across dilution series

FAQ

1) What pipette should I use for 20 µL?
A P20 pipette is preferred. A P200 can dispense 20 µL but with reduced accuracy.

2) Is a P200 accurate at low volumes?
It is functional but less accurate below ~30 µL due to mechanical and air cushion limitations.

3) What is the difference between P20 and P200?
The difference is not just range, but precision at low volumes-P20 is optimized for small volumes.

4) Can I use a P200 instead of a P1000?
No. Volumes above 200 µL require a P1000 to maintain accuracy and prevent damage.


Key Takeaways

  • The P200 is most accurate between 50–150 µL
  • Avoid using it near 20–30 µL when precision matters
  • Always pre-wet tips and control plunger speed
  • Choose tips that seal properly and match your liquid type
  • Switch pipettes based on accuracy, not convenience
  • Manufacturer specs assume ideal conditions-real labs don’t
  • Training and technique matter as much as calibration